Risk analysis of raw materials

Recommendations for good practices, based on common errors observed in the management of allergen-related risks:

• Critical element: handling of raw materials. Upon receipt, allergenic ingredients are identified and labeled for identification. Example: use of colored labels.

In the receiving warehouse facility, allergens are separated from non-allergens and from each other:

• The area is visibly designated.

• Allergens are stored below the non-allergens.

• Allergens cannot be stored in open containers.

Allergen identification and traceability of allergens is available from receipt, to labeling of processed product, including ingredients, partially processed products, semi-processed products and waste.Bulk materials:

• Are containerized and traceable.

• They have independent weighing and transfer systems and tools.

• Appropriate controls are in place if shared systems exist.

• Example: validated cleaning protocols.

Allergens packaged in individual containers such as pails, drums, bags or sacks:

• Containers are not reused in other production areas or validated cleaning procedures.

• Recycling and waste containers are transported and stored appropriately.

The factory layout allows for physical separation between lines and areas, "zoning":

• There is good hygienic design of equipment to ensure the ability for effective allergen management and cleaning.

• Adequate barriers are in place to prevent cross contact from spills, crossovers or dry cleaning.

Airflow control:

• Airflow is appropriate to prevent atmospheric contamination (dust).

• Airflow is appropriate to prevent contamination from allergen areas to non-allergen or other allergen areas.

• Fans are not directed from allergen areas to non-allergen or other allergen areas.

Disposable garmen